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TABLE OF CONTENTS Table of Contents Introduction 1 Requirements R1 Quantitative Reliability Requirements 11 R2 Quantitative Maintainability Requirements 17 R3 Quantitative Testability/Diagnostic Requirements 20 R4 Program Phase Terminology 23 R5 Reliability and Maintainability Task Application/Priorities 25 R6 Contract Data Requirements 26 R7 R&M Information for Proposals 28 Source Selection S1 Proposal Evaluation for Reliability and Maintainability 31 Design D1 Part Stress Derating 37 D2 Thermal Design 44 D3 Parts Control 46 D4 Review Questions 55 D5 Critical Item Checklist 62 D6 Dormancy Design Control 63 D7 Surface Mount Technology (SMT) Design 66 D8 Power Supply Design Checklist 67 D9 Part Failure Modes and Mechanisms 69 D10 Fiber Optic Design Criteria 73 Analysis A1 Reliability and Maintainability Analyses 77 A2 Reliability Prediction Methods 80 A3 Maintainability Prediction Methods 81 A4 Testability Analysis Methods 84 A5 Reliability Analysis Checklist 85 A6 Use of Existing Reliability Data 86 A7 Maintainability/Testability Analysis Checklist 87 A8 FMECA Analysis Checklist 88 A9 Redundancy Equations 89 A10 Parts Count Reliability Prediction 92 A11 Reliability Adjustment Factors 105 A12 SMT Assessment Model 108 A13 Finite Element Analysis 113 A14 Common Thermal Analysis Procedures 115 A15 Sneak Circuit Analysis 119 A16 Dormant Analysis 122 A17 Software Reliability Prediction and Growth 124 ROME LABORATORY RELIABILITY ENGINEER'S TOOLKIT v

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