{"id":652,"date":"2012-01-22T00:40:48","date_gmt":"2012-01-22T04:40:48","guid":{"rendered":"http:\/\/www.reliabilityanalytics.com\/blog\/?p=652"},"modified":"2012-09-21T09:18:57","modified_gmt":"2012-09-21T13:18:57","slug":"weibull-prediction-of-future-failures","status":"publish","type":"post","link":"https:\/\/reliabilityanalytics.com\/blog\/2012\/01\/22\/weibull-prediction-of-future-failures\/","title":{"rendered":"Weibull Prediction of Future Failures"},"content":{"rendered":"<p>This is an example of a recently published in the Reliability Analytics Toolkit called <a title=\"Weibull Prediction of Future Failures\" href=\"http:\/\/reliabilityanalyticstoolkit.appspot.com\/weibull_prediction_future_number_of_failures\">Weibull Prediction of Future Failures<\/a>. This tool is based on work described in references 1 and 2. For a population of N items placed on test, this tool calculates the expected number of failures for some future time interval based on the following two inputs:<br \/>\n1. the estimated Weibull shape parameter and<br \/>\n2. some number of failures (X&gt;=1) during the initial time interval (t<sub>1<\/sub>).<\/p>\n<p><a href=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures.png\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-655\" title=\"weibull_prediction_future_number_of_failures\" src=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures.png\" alt=\"\" width=\"452\" height=\"126\" srcset=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures.png 452w, https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures-300x83.png 300w\" sizes=\"auto, (max-width: 452px) 100vw, 452px\" \/><\/a><\/p>\n<p><!--more-->For example, if there are 20,000 items that have started operation at &#8220;time 0&#8221; and 8 have found to be in a failed state at the 3 year point.\u00a0 It is desired to estimate how many additional items will fail between the 3 and 10 year point.\u00a0 The figure below shows the inputs required.\u00a0 Although a single value could be entered for input #1, beta, three values separated by commas are entered for purposes of performing sensitivity analysis.\u00a0 It is estimated that the Weibull shape parameter is in the range of 3.0 to 3.6, with a typical value of 3.3.<\/p>\n<p><a href=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_inputs.png\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-656\" title=\"weibull_prediction_future_number_of_failures_inputs\" src=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_inputs.png\" alt=\"\" width=\"492\" height=\"260\" srcset=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_inputs.png 492w, https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_inputs-300x158.png 300w\" sizes=\"auto, (max-width: 492px) 100vw, 492px\" \/><\/a><\/p>\n<p>The resulting estimated number of failures is 413, assuming a Weibull shape parameter of 3.3, with a lower 90% bound of 206 failures and an upper bound of 753.<a href=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_table.png\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-657\" title=\"weibull_prediction_future_number_of_failures_output_table\" src=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_table.png\" alt=\"\" width=\"673\" height=\"168\" srcset=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_table.png 673w, https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_table-300x74.png 300w, https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_table-500x124.png 500w\" sizes=\"auto, (max-width: 673px) 100vw, 673px\" \/><\/a><\/p>\n<p><span style=\"color: blue;\"><span style=\"color: black;\"><span style=\"color: blue;\"><span style=\"color: black;\"><span style=\"color: blue;\"><span style=\"color: black;\"><span style=\"color: blue;\"><span style=\"color: black;\"><span style=\"color: blue;\"><span style=\"color: black;\"><span style=\"color: blue;\"><span style=\"color: black;\">The calculation of confidence limits in the above table depends on p and q being small. If p + q is greater than 0.10, confidence limits are not shown (references provide examples with p+q=0.03). p is the probability of item failure up to t<sub>1<\/sub>. Given that an item survives to t<sub>1<\/sub>, q is the probability of item failure from t<sub>1<\/sub> to t<sub>2<\/sub>. r is the probability of item survival to t<sub>2<\/sub>.<br \/>\np + q + r = 1.0 <\/span><\/span><\/span><\/span><\/span><\/span><\/span><\/span><\/span><\/span><\/span><\/span><\/p>\n<p><a href=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_figure.png\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-658\" title=\"weibull_prediction_future_number_of_failures_output_figure\" src=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_figure.png\" alt=\"\" width=\"330\" height=\"447\" srcset=\"https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_figure.png 330w, https:\/\/reliabilityanalytics.com\/blog\/wp-content\/uploads\/2012\/01\/weibull_prediction_future_number_of_failures_output_figure-221x300.png 221w\" sizes=\"auto, (max-width: 330px) 100vw, 330px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<p>References:<\/p>\n<ol>\n<li><a href=\"http:\/\/www.worldcat.org\/title\/weibull-prediction-intervals-for-a-future-number-of-failures\/oclc\/486331264\">Nordman, D. J., &amp; Meeker, W. Q. (2002). Weibull Prediction Intervals for a Future Number of Failures. Technometrics. 44, 15-23. <\/a>.<\/li>\n<li><a href=\"http:\/\/www.worldcat.org\/title\/weibull-prediction-of-a-future-number-of-failures\/oclc\/4657842731\">Nelson, W. (2000). Weibull prediction of a future number of failures. Quality and Reliability Engineering International. 16, 23-26. <\/a><\/li>\n<li>Abernethy, Robert, <a href=\"http:\/\/www.amazon.com\/gp\/product\/0965306232?ie=UTF8&amp;tag=reliabilityan-20&amp;linkCode=as2&amp;camp=1789&amp;creative=9325&amp;creativeASIN=0965306232\">The New Weibull Handbook Fifth Edition, Reliability and Statistical Analysis for Predicting Life, Safety, Supportability, Risk, Cost and Warranty Claims<\/a><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.assoc-amazon.com\/e\/ir?t=reliabilityan-20&amp;l=as2&amp;o=1&amp;a=0965306232\" alt=\"\" width=\"1\" height=\"1\" border=\"0\" \/><\/li>\n<li>Nelson, Wayne, <a href=\"http:\/\/www.amazon.com\/gp\/product\/0471644625?ie=UTF8&amp;tag=reliabilityan-20&amp;linkCode=as2&amp;camp=1789&amp;creative=9325&amp;creativeASIN=0471644625\">Applied Life Data Analysis (Wiley Series in Probability and Statistics)<\/a><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.assoc-amazon.com\/e\/ir?t=reliabilityan-20&amp;l=as2&amp;o=1&amp;a=0471644625\" alt=\"\" width=\"1\" height=\"1\" border=\"0\" \/><\/li>\n<li><a title=\"Weibull parameter database\" href=\"http:\/\/www.barringer1.com\/wdbase.htm\">http:\/\/www.barringer1.com\/wdbase.htm<\/a>, database of typical Weibull shape and characteristic life parameters.<\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>This is an example of a recently published in the Reliability Analytics Toolkit called Weibull Prediction of Future Failures. This tool is based on work described in references 1 and 2. For a population of N items placed on test, &hellip; <a href=\"https:\/\/reliabilityanalytics.com\/blog\/2012\/01\/22\/weibull-prediction-of-future-failures\/\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[49],"tags":[42,50],"class_list":["post-652","post","type-post","status-publish","format-standard","hentry","category-weibull","tag-toolkit-examples","tag-weibull-distribution"],"_links":{"self":[{"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/posts\/652","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/comments?post=652"}],"version-history":[{"count":7,"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/posts\/652\/revisions"}],"predecessor-version":[{"id":660,"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/posts\/652\/revisions\/660"}],"wp:attachment":[{"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/media?parent=652"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/categories?post=652"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/reliabilityanalytics.com\/blog\/wp-json\/wp\/v2\/tags?post=652"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}